Electronic metal enclosure design for the solar charge controllers involved creating a family of products that have a common identity. The enclosure design had to be very cost effective as the production volumes were not permitting mass production processes like injection moulding etc. The design was cleverly done to appear like moulded but fabricated using sheet metal. Plastic trims, minimal label design and similar perforations used across the electronics enclosure design created a sense of common identity throughout the variety of products.
Please scroll down to experience various stages of product design process.
The team set out to complete the engineering design, label design and finally validating the product before mass production.
Prototyping of the electronic enclosure design was done to validate the design.[below]